Module Title:Brewery and Distillery Instrumentation and Control
Language of Instruction:English
Credits: 10
NFQ Level:6
Module Delivered In 1 programme(s)
Teaching & Learning Strategies: This module will be delivered through lectures and practical sessions. A variety of active learning strategies will be employed to ensure that the learning objectives are met. The practical component will support the theoretical aspects of the module and promote deep learning via, the formulation of simple hypotheses, structured investigation of simple problems and application of prior knowledge
Module Aim: The aim of this module is to provide the student with an introduction to the principles of physics for brewing and distilling and to develop practical laboratory skills in physics for brewing and distilling.
Learning Outcomes
On successful completion of this module the learner should be able to:
LO1 Explain the fundamental principles of heat transfer and fluid flow.
LO2 Explain the Design of a Compressed air system from generation to drying.
LO3 Recognise the relevance of materials of construction in the context of brewing and distilling requirements
LO4 Application of process instrumentation used in brewing and distilling
LO5 Identify types of control systems used in brewing and distilling manufacturing process
LO6 Explain the operation of a PLC, how inputs and outputs are connected to it, how a program is executed inside it and how information can be taken from it.
Pre-requisite learning
Module Recommendations

This is prior learning (or a practical skill) that is recommended before enrolment in this module.

No recommendations listed
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed.
No requirements listed

Module Content & Assessment

Indicative Content
Process Instrumentation 1
Principle of operation and use of process instrumentation including the 4-20mA analogue output, calibration requirements and factors determining the choice of appropriate instruments including • Pressure - Definition and units of pressure/vacuum - Pressure indicators, manometers and gauges - Pressure switches - Pressure transmitters, single and differential. • Temperature - Principles and construction of RTD,s - Measurement systems for RTD,s - Principles and construction of T/C,s - Measurement systems for T/C,s - Radiation pyrometers • Level - Mechanical (float based) level systems - Capacitance type level systems - Ultrasonic type level systems - Radar type level systems - Bubbler tube type level systems - Load cell type level systems • Flow - Reynolds Number - Flow Profile - Differential type flow meters - Volumetric flow meters - Mass Flow meters
Control Systems 1
Definition, description and aims of sequential control including sensors, controllers and actuators • Pneumatic control - Cascade control - Electro/Pneumatic control loops - Speed control - Time delays, - Thrust control - Air consumption • Electro Pneumatics - Components of an air supply system for an electro-pneumatic control system - Electro-pneumatic symbols used in pneumatic circuit design - Pneumatic Valves - Pneumatic cylinders including sizing - Solenoids - Actuators - Circuit design - Grouping relays - Pneumatic plant installation design - Safety precautions • Electronic Control - Variable Speed Drives, • PLC’s - PLC for multiple sequence controls of bottling lines. - Range of PLC’s and their applications - Programming methods
Fluid Mechanics
• Properties of fluids and fluid flow • Newtonian and non-Newtonian fluids (with brewery examples) • Pipe networks and fluid friction • Pumps and pumping equipment
Steam Generation and Steam systems
• Properties of steam • Steam boilers and operation • Steam distribution and condensate recovery
Assessment Breakdown%
Continuous Assessment30.00%
End of Module Formal Examination30.00%
Special Regulation
Students must achieve a minimum of 35% in both CA/practical and Final Examination
Continuous Assessment
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Multiple Choice Questions Written class tests and or online assessment may be employed to encourage individual learning. 1,2,3,6 30.00 n/a
No Project
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Practical/Skills Evaluation Practical laboratory exercises include; • Hardwiring electropneumatic circuits, direct and indirect wiring of contactors, timer blocks. • Basic programming of VSD • Basic programming of PLC's using simulation software. • Verification of various instruments accuracy and repeatability. 4,5,6 40.00 n/a
End of Module Formal Examination
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Formal Exam A final written examination will assess the extent to which the student has achieved the module learning outcomes. 2,3,5 30.00 End-of-Semester

ITCarlow reserves the right to alter the nature and timings of assessment


Module Workload

Workload: Full Time
Workload Type Frequency Average Weekly Learner Workload
Lecture 30 Weeks per Stage 2.00
Laboratory 30 Weeks per Stage 2.00
Total Hours 120.00

Module Delivered In

Programme Code Programme Semester Delivery
CW_SABRE_B Bachelor of Science (Honours) in Brewing and Distilling 2 Mandatory