Lectures, demonstrations, research, project work and some study will be used to ensure the student has a wide range of experiences.
Module Aim:
The aim of this module is to provide students with an in depth understanding of manufacturing, the design process and computer aided methods.
Learning Outcomes
On successful completion of this module the learner should be able to:
LO1
Manufacture components in a workshop environment in a safe manner.
LO2
Select the appropriate fabrication, shaping and fastening process required in the manufacture of components and/or assemblies.
LO3
Understand and apply welding technologies
LO4
Outline measurement and inspection procedures.
Pre-requisite learning
Module Recommendations
This is prior learning (or a practical skill) that is recommended before enrolment in this module.
6427
MANU H2602
Design and Manufacture
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed.
No requirements listed
Module Content & Assessment
Indicative Content
• Manufacturing
o Manufacturing methods.
o Sustainable manufacturing.
o The use of computer aided methods.
o Computer numerical control
o Rapid Prototyping - 3D Printing
• Workshop safety and risk assessment.
o Understand the procedures for conducting a risk assessment of a workplace
o Understand the procedures for conducting a risk assessment of a new piece or modified piece of machinery
o Machinery Directive and International Standards of machine design
• Welding Technology
o Detailed instruction including MMA, TIG, MIG, Ultrasonic, laser and various resistance welding processes
o Weld joint preparation, inspection and safety according to BS 499
o Current welding procedures and standards for accrediting welded structures
• Measurement and Inspection
o Understand the operation of mechanical, optical, pneumatic, electrical and electronic comparators.
o Understand and carry out the measurement of screw thread and gear teeth.
o Surface texture in terms of BS 1134 and BS 2634
Assessment Breakdown
%
Continuous Assessment
30.00%
Practical
70.00%
Continuous Assessment
Assessment Type
Assessment Description
Outcome addressed
% of total
Assessment Date
Other
A number of written examinations will assess the extent to which the student has achieved the module learning outcomes
Written Reports and Group Presentations on course related topics with respect to application in Industry
1,2,3,4
30.00
Every Second Week
No Project
Practical
Assessment Type
Assessment Description
Outcome addressed
% of total
Assessment Date
Practical/Skills Evaluation
Workshop assignments & project of students own choice, Laboratory design reports and projects, End of term practical exam - Christmas & Summer
1,2,3,4
70.00
Every Second Week
No End of Module Formal Examination
SETU Carlow Campus reserves the right to alter the nature and timings of assessment