The aim of this module is to provide the students with the knowledge to design, build and analyse compressed air, hydraulic and electromechanical systems typically used in industry.
Learning Outcomes
On successful completion of this module the learner should be able to:
LO1
Design a Compressed air system for a factory
LO2
Describe Safe System of Work Plan (S.S.W.P.) for Lock-out Tag-Out in industrial applications.
LO3
Construct electro pneumatic circuits based on standard industrial control circuits. (Ex Hand/Auto cycles, indirect switching of contactors with interlock, hold on contacts) Using training panels and electrical drawings.
LO4
Conduct 3 phase motor test, with appropriate equipment, and assess results.
Pre-requisite learning
Module Recommendations
This is prior learning (or a practical skill) that is recommended before enrolment in this module.
No recommendations listed
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed.
No requirements listed
Module Content & Assessment
Indicative Content
Design Compressed Air System
Calculate Air requirements
Design ring and branch mains
Layout plant room and considerations for maintenance, expansion and operation.
Calculate pressure drops around the mains
Drawings of plant room, ring main and typical details.
Safety - risk assessment on start-up of compressed air plant and equipment.
Electrical & Electro-pneumatic control Circuits
Indirect control of basic electro-pneumatic circuits
Correct use of contactors/relay timers and proximity switches. Terminal labelling, standard notation.
Design and representation of electrical control circuits for the control of basic electro pneumatic/hydraulic systems.
Application of cascade circuits in packaging / handling equipment and analysis of typical pick and place control circuits used in industry. Recognising base positioning and start up conditions, emergency stop implications.
Application of solenoid valves and proportional control valves, trouble shooting on circuits and logical steps in analysing problems on electro pneumatic/hydraulic circuits.
Safety & Isolation Procedures
Plant Isolation and safety protocols
Lock-Out Tag-Out
Risk assessment in maintenance and importance of procedures in isolation
AC Motors
Installation of Direct-on-Line circuits, Direct on line with remote start/stops. Emergency stops. Sequential control circuits, Hand-off-Auto
control circuits. Insulation & continuity testing of motors. Programming and running motor from VSD.
Assessment Breakdown
%
Project
35.00%
Practical
25.00%
End of Module Formal Examination
40.00%
No Continuous Assessment
Project
Assessment Type
Assessment Description
Outcome addressed
% of total
Assessment Date
Project
Compressed Air project for a factory, calc's pressure drops, specification, and drawings
1
35.00
Sem 1 End
Practical
Assessment Type
Assessment Description
Outcome addressed
% of total
Assessment Date
Practical/Skills Evaluation
Combination of Labs & Online assessments
2,3,4
25.00
Every Week
End of Module Formal Examination
Assessment Type
Assessment Description
Outcome addressed
% of total
Assessment Date
Formal Exam
Questions on the LO's 1, 2 & 4
1,2,4
40.00
End-of-Semester
SETU Carlow Campus reserves the right to alter the nature and timings of assessment