Module Title:Materials Science in Engineering
Language of Instruction:English
Credits: 5
NFQ Level:6
Module Delivered In 4 programme(s)
Teaching & Learning Strategies: This module introduces a contemporary materials science education curriculum, with the aim of helping technological development and increasing innovations. The Material's Science in Engineering will combine visual and tactile experiences in order to develop an understanding of materials. These contemporary content delivery techniques will be embelished with in-class discussion, Active & Cooperative Learning experiences, combined with exposure to relevant integrating technologies and supported independent learning.
Module Aim: To provide the student with a broad knowledge of Materials, Material Science and the methods of altering material properties. To provide the student with an understanding of the internal effects of forces applied to members in structures and mechanisms, as evidenced by the stresses and deformations produced. To provide the student with an understanding of the response of structures due to the properties of materials.
Learning Outcomes
On successful completion of this module the learner should be able to:
LO1 Describe and apply the basic fundamentals of Material Science for Mechanical Engineering
LO2 Explain the characteristics, properties, degradation phenomena, and identification of ferrous/non-ferrous metals and alloys, polymers, ceramics, hybrids/composites, and biomaterials.
LO3 Analyse loads on mechanical components in order to determine the type and distribution of resulting reactions and the type and distribution of induced stress and strain.
LO4 Apply simplified models of stress and strain to representative systems in order to determine relationships between loads and the corresponding stress and strain using mechanical material properties.
LO5 Quantify, by calculation and experimental measurement, the characteristic response of materials and mechanical systems.
Pre-requisite learning
Module Recommendations

This is prior learning (or a practical skill) that is recommended before enrolment in this module.

No recommendations listed
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed.
No requirements listed
 

Module Content & Assessment

Indicative Content
Atoms, Molecules and Crystals
Electron, Proton, Neutron Structure of the atom, states of matter Chemical bonding of atoms, Carbon and its compounds, Intermolecular forces Lattice structures, Dendritic solidification, Impurities in Cast metals, Influence of cooling rates on crystal size.
Non-ferrous metals
Introduction to Non-Ferrous metals and alloys, including binary and eutectic phase diagrams.
Ferrous Metals & Heat Treatments
Introduction to Steels and Cast Irons, including the Fe-C phase diagram.
Ceramics, semiconductor materials & Bio-Materials
Introduction to Ceramics and Bio-Materials.
Polymers & Composites
Introduction to Thermoplastics, Thermosets, and Elastomers.
Mechanical Properties and Testing
Stress (Tensile, Compressive, Shear, Impact), Strain, Young's Modulus of Elasticity, Hooke's law, Static and Dynamic Testing, Hardness, Impact Strength, Wear and Corrosion and mitigating techniques.
Production techniques
Introduction to traditional and modern (additive, subtractive) manufacturing techniques.
Uniaxial Stress
Statically indeterminate force/stress systems Induced stress due to changes in volume and thermal effects
Torsion
Statically Indeterminate Systems, Torsion in thin walled shells.
Couplings
Standard pin couplings, calculations and detailing; Shear pins and mechanical overload devices. Fluid couplings.
Beams and Bending
Bending Equation, Normal stress due to bending moment.
Energy Theorems
Helical Springs
Assessment Breakdown%
Continuous Assessment20.00%
Practical30.00%
End of Module Formal Examination50.00%
Continuous Assessment
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Examination Online in-term tests. 1,2,3 10.00 Ongoing
Presentation Screencast laboratory presentation. 1,2,3,4,5 10.00 Week 10
No Project
Practical
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Practical/Skills Evaluation Complete experiments and submit technical reports. 1,2,3,4,5 20.00 n/a
Practical/Skills Evaluation Computer Competencies Assignment 3,4 10.00 End-of-Semester
End of Module Formal Examination
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Formal Exam End of term examination. 1,2,3,4,5 50.00 End-of-Semester
Continuous Assessment
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Multiple Choice Questions Online in-term tests. 1,2,3 10.00 Ongoing
Presentation Screencast laboratory presentation. 1,2,3,4,5 10.00 Week 10
No Project
Practical
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Practical/Skills Evaluation Complete experiments and submit technical reports. 1,2,3 30.00 n/a
End of Module Formal Examination
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Formal Exam End of term examination. 1,2,3,4,5 50.00 End-of-Semester

SETU Carlow Campus reserves the right to alter the nature and timings of assessment

 

Module Workload

Workload: Full Time
Workload Type Frequency Average Weekly Learner Workload
Lecture 12 Weeks per Stage 2.00
Lecture 12 Weeks per Stage 2.00
Laboratory 12 Weeks per Stage 1.00
Independent Learning 15 Weeks per Stage 4.33
Total Hours 125.00
 

Module Delivered In

Programme Code Programme Semester Delivery
CW_EFARG_B Bachelor of Engineering (Honours) in Agricultural Systems Engineering 4 Mandatory
CW_EMMEC_B Bachelor of Engineering (Honours) in Mechanical Engineering 4 Mandatory
CW_EFARG_D Bachelor of Engineering in Agricultural Systems Engineering 4 Mandatory
CW_EEMEC_D Bachelor of Engineering in Mechanical Engineering 4 Mandatory